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Katexim Europe - Specialising in Broaching

Products

Broaching Tools - Special Individually Designed and Manufactured Broaching tools

Katexim Europe Limited supply high precision special individually designed and manufactured high precision quality broaching tools (broach cutting tools broach cutters).  We export to various parts of the world and supply to a variety of industries such as the automotive, aircraft, train, ship, tractor, lock, chain, lift, wind, heavy engineering and  turbine power generating industries and various other industries that require precision tooling and machinery.

Our broaching tools are all specially designed and manufactured by skilled craftsmen working to extreme precise technical details and they have a wealth of knowledge and experience in the field of broaching/trekfreazen.

We offer a variety of high precision, individually designed and manufactured special broaching tools of various types such as: spline broaching tools, keyway broaching tools, round broaching tools, flat broaching tools, square broaching tools, helical broaching tools, hexagon broaching tools, rack type broaching tools, fir tree broaching tools, dove tail broaching tools, internal broaching tools,  large full form finished broaching tools, surface broaching and hard broaching, pot broaching, brochade, brocce. In addition we offer a wide range of standard keyway type broaching tools and some rotary broaches for use on lathe and screw machines and tools for CNC machines. 

Please click here to send your enquiry via our  contact form

please click on the photographs to enlarge

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   Please click on the video  to see a short film of a broaching  process

Broaching is used when there is a requirement for precision machining . Where the machined surfaces may have circular and non-circular holes, splines, keyways, and flat surfaces.  It is often used on workpieces that are small to medium-sized such as castings, forgings, screw machine parts, and stamped pieces.  A broach can be thought of as a a single point cutting tool comprising of three parts i.e. roughing, semi-finishing, and  finishing.

Broaching is the preferred process over other means of processes when used for high quantity production runs or intricate work.

GET STARTED WITH BROACHING NOW

Please send your broaching tool enquiry to us via our contact form stating your requirements and we will be happy to assist you with your enquiry for broaching tools and any of our other products.

ARE YOU STILL WAITING TO RECEIVE AN ORDER FOR A BROACHING JOB?

Um not sure? Will you or won't you get the broaching job? That is the question.

Perhaps you have an enquiry for a job but you are not sure if you will get the order. However, you want to be ready with the tooling and machinery just in case the order might come to you. It maybe is a bit of a risky decision for you to make.  Come to us and we will try to help you with a solution to your problem.

Please send your broaching tool enquiry to us via our contact form stating your requirements and we will be happy to assist you with your enquiry for broaching tools and any of our other products.. 

Please click here to send your enquiry via our broaching tool enquiry form --broaching tools enquiry icon--

 

Remember to keep your broaching tools well maintained , brushed, sharpened and oiled regularly and stored in cabinets when not in use. MAINTAIN KAT LTD e.g. visit http://www.kateximeurope.com/products/29-magnetic-swarf-remover.html

or click here for general enquiries on all our products please click here    --contact enquiry form contact form

BROACHING MACHINES

If you are interested t0 buy a broaching machine NEW OR USED then send us your enquiry for a new or used broaching machine.  You might want to take a look now at our MACHINE SHOP SHOWROOM where you will find some used broaching machines available. 

Please click here to go directly to the  MACHINE SHOP SHOWROOM KATEXIM     

or click here to view more of our products via the main PRODUCT MENU  -specialising in broaching--

Photographs and videos shown and descriptions are to give an approximate idea of the products, and should not be thought or seen as the actual items for sale. They shall not form part of the Contract or have any contractual force.

'THE ESKIES'

MUSIC ON THIS PAGE HAS BEEN PROVIDED AND PERFORMED BY THE BRILLIANT IRISH BAND 'THE ESKIES'

 

 

Overview - Broaching Machines, Horizontal, Vertical, Table up Broach Machines and Keyseating Machines

Are you looking for a broaching machine?  Then we can help you find a machine new, used, refurbished or used  'AS IS'.

We offer a variety of new and used broaching machines and key seating machines. Vertical and Horizontal and table up broaching machines and key seating machines, designed and built to high specification mainly in Europe and the U.S.A. 

We can supply you with individually designed and manufactured broaching tools and fixtures for your machines, Please see our product pages for broaching tools we have a huge variety to offer you,

Please book an appointment to discuss or view a machine by contacting us via our contact page with your enquiry and specific needs and requirements for machinery.  We will be happy to arrange a viewing for you of Broaching Machines and/or Key seating Machines.

Click here to visit the  machine shop icon  

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--BROACHING MACHINES-- contact enquiry form

Click here to visit the broaching machine shop showroom ----- MACHINE SHOP SHOWROOM KATEXIM--

NO MACHINE - NO PROBLEM

Come to us for sub contract broaching.

We can relieve you from an unexpected influx of work or help with a one off job. Ask us about sub contract broaching today. Contact Katexim Europe Limited. --

We can supply you with individually designed and manufactured tools  and fixtures for your machines, plus supply standard tools for your machines.  Please see our products pages or contact us for further information on broaching. Please click here to enquire via our  contact form

New broaching machines are made with the customer's requirements in mind.  It takes time to build a machine but a new machine does come with the latest that technology can offer and with full guarantees.  However, if you find a used broaching machine that suits your particular requirements, then in comparison, a used broaching machine can be delivered and set up very quickly and at a fraction of the price of a new machine.   Either way, you need to firstly consider the following points and we also need to know the answers to these questions in order to initially deal with your enquiry.

How soon do you need a broaching machine?

Have you premises and available space with power connections and a skilled operator? 

Do you want a vertical or horizontalbroaching machine?

Do you require an automatic or manual machine?

Are the machines to replace old machines or for back up support?

Or is the machine for a new project?

What volumes of broaching work will be required, quantities and frequency?

What materials will be used?

What is the smallest sized diameter broach and largest diameter broach to be used?

Please send a component drawing of the part to be broached

Take a look at our  machine shop icon  There just might be something waiting for you there!

For more information please click here to go to thecontact form

or click here  to go to the main PRODUCT MENU -SPECIAL BROACHING TOOLS PICTURE-

Photographs and videos shown and descriptions are to give an approximate idea of the products, and should not be thought or seen as the actual items for sale. They shall not form part of the Contract or have any contractual force.

Work holding equipment, fixtures,clamps,chucks/Pullies/broaching tool holders. Also workholding ideas and solutions for broaching on some CNC machines and Lathes 

Katexim Europe Limited provide work holding equipment and clamping/fixtures/chucks/pullies for broaching tools and machinery providing solutions for your needs. Please contact us with your enquiry via our contact and we will be happy to assist you  with your enquiry for Workholding equipment for broaching tools and other tooling at Katexim Europe Limited

Please click here to go to the contact form or CLICK here to visit our main PRODUCT MENU -specialising in broaching

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Please click here to send your enquiry to us via the contact form  -contact enquiry form

Photographs and videos shown and descriptions are to give an approximate idea of the products, and should not be thought or seen as the actual items for sale. They shall not form part of the Contract or have any contractual force.

KATEXIM EUROPE LIMITED ENGINEERING HOBS

Katexim Europe Limited provide world class hobs.  A variety of hobs for gear making

Hobs in Carbide or PM. Available as shell or shank type as well as Pre-cutting and Finishing hobs. Hobs are available with standard tooth profiles or with special optimised tooth forms taking into account the requested operating parameters, the process parameters or the cutting parameters.

Bore or Shank style hobs, worm wheel hobs, multi start, dual lead and special profiles.

Precision engineering hobbing tools manufactured to your requirements.  Please send your enquiry to us via the contact form on our contact page stating your specific requirements and we will be happy to assist you further with your enquiry for engineering hobs.   

We also can offer new and used hobbing machines. Please ask for details.

Please click here to go to the contact form.

 

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HOBS

MASTER GEAR PROFILE

Master gear is used for checking the precision of the gear, especially in the automobile and aerospace industries.  It features high precision, long tool life, and excellent efficiency.  When the master gear engages with the gear on the rolling fixtures, the value of the tooth is inspected by a variety of indicators, chart of other indicating devices, etc.

HEAVY CUTTING HOB (ROUGHING HOBS)

Performance

Reduction of cycle time.  Faster cutting with more hob teeth

Reduction of hob wear Reduced hob tooth flank wear and overlead because of double hob cutting edge compared to a conventional hob

Use

More savings increased productivity through increased tool life

Most effective when cutting large module gears and gears with many teeth

Applicable range

Module 6. Module 32 A bigger module is more effective

The above specification for the hob may be changed at the customer’s request.

BUILT UP HOBS

The teeth and body are assembled separately and with different materials

An advantage is that the cutting condition is efficient controlled relief angle

Cost effective with lower material price for body

Useful for high speed cutting with controlled arbor.

The manufacturing process is complex

The out diameter of built up hob increases more than that of a standard gear hob

It requires more flexible delivery terms than a standard gear hob

WORM HOBS

A worm hob design is based on the worm shaft specification.  There are no standards for worm gear hobs.  Generally this hob is manufactured as ZK type.  Since the overall dimensions of the hob are determined by the worm shaft and wheel data, please specify the following data when order:

Normal or axial module, DP

Out dia or pitch dia of worm

Worm lead angle

Number of threads and hand of thread

In case of shank type, shank standard

Contact ratio (Non standard) Standard contact ratio is general 20 – 30% and users can select either hole or shank type

CAVEX WORMS

It’s difference is based on the tooth maker.  Please discuss when you order

The out diameter of hob is decided without diameter of worm and sometimes it is impossible to produce with an Arbor Typ Hob

When ordering a combination worm hob and arbor, please provide the arbor specification, taper of the hobbing machine, setting bolt standard and hob rotating direction.

In addition specify whether the contact of the arbor is right or left.

INVOLUTE SPLINE HOBS

A spline gear is used when the power transmits in the same rotating direction.  The tooth profile is an involute profile.  The specification is needed when order, as each country has a standard which follows their module value.

Fitted surface of tooth Fitted major diameter ax

Germany’s industrial spline standard (pressure angle 30 degrees ANSI B92.2 USA inch system standard JIS/KS D2001, B1603 standard

PARALLEL SIDE SPLINE HOBS

Out diameter and tolerance for parallel side spline (D)

Root diameter and tolerance for parallel side spline (d)

The width and tolerance for parallel side (N)

Amount of chamfer, grinding and LUG for parallel side spline hob

Amount of grinding when it grinds during the process

Standard and type for hob

Parallel side spline hob can be divided into 1 type and 2 type ex As shown in the table below, it is divided into MAJ dia and MIN dia

TIMING PULLEY HOBS

  1. Belt specification (pitch and belt type)
  2. Belt maker’s instructions
  3. NT of pulley
  4. 4. Pulley profile (details view)
  5. 5. Hob dimensions (OD X L X d)

Note.  When you order please provide the name of the belt maker because each manufacturer’s tooth profile varies.  Even if the standard for the timing hob you request is the same tooth profile, it may be different according to the belt maker.

Standard formula for pulley gear

M= CP ÷    π

PCD= mxz

OD= PCD (CKX2)

CARBIDE HOBS

Carbide hobs can cut gears down powerfully at high speed which brings higher efficiency of production than conventional HSS hobbing.

Module M05 m2.0

Accuracy class DIN3968 class A/AA/AAA

Characteristics

High cutting speeds

Short machining times

A longer tool life than conventional HSS cutter

Time saving per piece for gear manufacture

High productivity

Machining precision

Improved working environment by employing dry cutting

High suitability for dry machining

Lower gear generation cost

ROLLER CHAIN SPROCKET HOBS

ASA Tooth Profile Standard for chain ASA 1 ASA2 JUS 2 JIS U DIN BS

Pitch for chain, Roll diameter, No of chain

Specification for arbor which uses customer’s machine

Note The measurement for standard DIN/BS (8180, 8187, 8188) is

different so it needs to be specified when you order.

TURBO CUTTING HOBS

Characteristics

Increased productivity Special HSS and multi layer coating increased cutting ability more than double compared to conventional hobs

Cost savings increased tool life and reduced cycle time lead to cost saving efficiently

Friendly to environment Production without cutting oil

Successful results required Need a good hobbing machine for turbo cutting

Application Mass production of gears (high volume)

 

Please click here to go to the contact form or click here to return to the main PRODUCT MENU -specialising in broaching-

Photographs and videos shown and descriptions are to give an approximate idea of the products, and should not be thought or seen as the actual items for sale. They shall not form part of the Contract or have any contractual force.

Katexim Europe Limited suppliers of Special gear cutting tools, shaper cutters, shaving cutters and special cutting tools

High quality milling cutters: Single row,Worm milling,Rack milling cutters, gear shaper cutters, gear shaving cutters, rack type cutters (both helical and spur type-gears),  shank type gear cutters, bevel generating tools (for manufacturing of straight bevel gears) extended back type gear cutters,  special cutting tools to suit your requirements in gear manufacturing.

Also a sharpening service can be arranged by Katexim Europe Limited for-sharpening gear cutting-tools 

Please complete the contact form on our contact page with your individual requirements and we will be happy to assist you further regarding your enquiry for Katexim Europe Limited-special gear cutting-tools.

Please send your enquiry via the contact form

please click on the photographs to enlarge

 

--gear--

Please click here to go directly to  the contact form  --contact enquiry form

 

or click here to go to the main PRODUCT MENU -specialising in broaching-

Photographs and videos shown and descriptions are to give an approximate idea of the products, and should not be thought or seen as the actual items for sale. They shall not form part of the Contract or have any contractual force.

Katexim Europe Limited Precision Gauges

We offer a range of high quality precision designed and manufactured precision gauges to suit our customers needs. The manufacture of master gears is the ultimate combination of the expertise of the designers and the production skills that are essential to achieve the exceptional level of quality that a modern transmission plant demands for the measurement of precision component gears.

With meticulous discipline of gauge manufacture,we offer a variety of spline gauge designs for the measurement of the "Go" and "No-Go" condition of internal and external splines, with involute, serration or straight sided profiles. The product range includes attribute based gauges and indicating gauges that can be designed according to the measurement application and the data required.

Using component data and drawings, a team of experienced engineers will design spline gauges appropriate to the specific requirement of the customer and recommend the most suitable materials. The gauges are manufactured complete with the final production being produced to the highest technical standards.

Lock-up Concentricity Spline Ring Gauge

The product range also includes Lock-Up Concentricity Spline Ring Gauges  that can be designed according to the measurement application and the data required. Using component data and drawings, our team of experienced engineers will design spline gauges appropriate to the specific requirement of the customer and recommend the most suitable materials. The gauges are manufactured complete, the final production being produced to the highest technical standards.

Please complete our contact form with your details and requirements and we will be happy to assist you further with your enquiry for precision gauges.

Please click here to go to directly the contact form or CLICK here to go to the main PRODUCT MENU -specialising in broaching

 

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Please click here to go to directly the contact form to send your enquiry --contact enquiry form

Photographs and videos shown and descriptions are to give an approximate idea of the products, and should not be thought or seen as the actual items for sale. They shall not form part of the Contract or have any contractual force.

 

IMPROVE YOUR PRODUCTION PROCESS SUBSTANTIALLY

 

Quality Assurance and Process Inspection

Greater efficiency and transparency in the entire industrial process – and all in 3D

Inspect, Measure and Test in Production

CT Technology -A customized combination of selected components 

Traceable 3D X-Ray Measurements 

CT Inspection with High Throughput  and Customized Automation Options  

 

X-RAY SOLUTIONS

Many industries are now using the latest inspection technology for various applications using the latest X-Ray technology.

 

Do you need to measure and inspect?

Do you need to detect a problem?

Do you need to analyse something?

Form a comparison?

Are you meeting the required industry standards?

Is there room for improvement?

X-RAY SOLUTIONS FOR:

General research

Product and proecess development

Parts manufacturing, assembly in volume production

 

BASED ON 3 TECHNOLOGIES:

2D RADIOSCOPY

Computed Tomography

X-RAY Microscopy

 

RADIOSCOPY ATTRIBUTES 

  • •2D images with selected different projection angles through the sample
  • •Resolution based on geometrical magnification
  • •2D X-ray image directly displayed on computer screen without previous reconstruction
  • •Very fast first results on quality of parts

CT ATTRIBUTES 

  • •Full 3D image of whole sample or detailed imaging of sub-sample
  • •Resolution based on geometrical magnification
  • •Various options for trade-off between resolution and speed

X-RAY MICROSCOPE ATTRIBUTES 

  • High resolution interior tomography imaging based on 2-stage magnification (lense coupled with detector)
  • •Highest resolution achieved even with large samples (no need to cut down)

 

SOME EXAMPLES OF MEDICAL, RESEARCH AND INDUSTRIAL APPLICATIONS USING THIS LATEST TECHNOLOGY. solutions

Additive Manufacturing

Assembly Control

Batteries

Computed Tomography

CT Scanning

Detection of Material Residual

Dimensional Measurement

Electronics

Fibre Analysis

Grain Analysis

High Resolution Failure Analysis

Industrial Computed Tomography

Internal Structure Analysis

Light Metal

Material Research

Measuring and Inspection

Microscopy

Microscopy 3D

Neo Insights

Nominal Actual Comparisons

Plastics

Porous Materials

Statistical

Void Detection

Wall Thickness Analysis     

contact enquiry form

 

CMM Coordinate Measuring Machines and various types of precision measuring/inspection equipment

Katexim Europe Limited supply a wide range of precision measuring/inspection equipment.  Mostly European built and all made with the precision, expertise, skill and knowledge of craftsmen and women producing wordclass equipment to meet the customers needs and requirements.  

Our customers demand high quality products and likewise their customers do too.  We offer sales of sophisticated high precision CMM coordinate  inspection measuring machines and hand held measuring devices and precision gauges all of which allow our customers to inspect and measure the quality of their own products, and in doing so they can assure their own customers of the quality they produce. The machines can inspect and measure accurately a wide selection of products.

From small hand held measuring devices to large beautifully designed and manufactured sophisticated CMM Coordinate Measuring Machines we have a vast range  to suit the customers measuring needs and requirements. All larger machines can be viewed by prior appointment.

Hand held Measuring equipment

We offer external precision micrometers with integrated dial comparator and a variety of digital micrometers. Passameter, known also as adjustable snap gauges that are used for both measurements on rotationally symmetric components (e. g. shafts, axles, plines) and thickness measurements or other length measurements. The integrated dial gage  permits rapid comparative indicating measurements. Calibration ajainst gage blocks is just a "snap"!

Linear Measuring Machines

The linear measuring tool is a universal precision measuring device for external and internal measurements on various measurement objects. The applied measuring system is based on a quartz-glass-scale. The measuring order considers of the Abbe comparator principle in which the measuring distances and measuring systems are aligned in one axis. This prevents first degree faults. It is specifically suited for precision measurements in measuring chambers and calibration labs.

Measuring Tape Calibrator

Calibration of measuring tapes of scales and rulers.  Available for viewing by appointment.

CMM Coordinate Measuring Machines

For the co-ordinate measurement of prismatic parts for dimension, position and form in a single measuring program with the ability to also measure free form surfaces and gear surfaces and gear tooth form by constant contact scanning. Please contact us with your enquiry. Viewings by appointment.

Additive Manufacturing prototyping 3D service , see our Technical page for details.

Please complete our contact form on the contact page with your enquiry and specific requirements and we will be pleased to assist you further with your enquiry for precision measuring/inspection equipment.

please click on the photographs to enlarge

 

 

---CMM-- contact enquiry form

 

For more information please click here to go to the contact page.

Photographs and videos shown and descriptions are to give an approximate idea of the products, and should not be thought or seen as the actual items for sale. They shall not form part of the Contract or have any contractual force.

 

 

REMOVAL OF METAL SWARF PARTICLES  

As well as  general  industrial vacuum cleaners for removal of swarf particles and other debris, there is a whole host of magnetic equipment for removing swarf.

Magnetic Conveyors for transporting away metal swarf particules from machinery.  Machinery for swarf  crushing, drying, recycling, compacting, removing and filtrations systems for oil separation and recycling. See also the next pages on this website for more information on swarf preparation, handling,and filtration, removal and recycling.

 

HEAVY DUTY MAGNETIC SWEEPER

Heavy Duty Magnetic Sweeper

 

heavy duty magnetic sweeperheavy duty sweeper operation

 

Ideal for the removal of metal swarf  from factory floors and adjoining office corridors. Light weight sweepers and heavy duty sweepers

The heavy duty magnetic sweeper is used to collect  chips, nails, stampings and other ferro magnetic small parts, from hard surface floors, which are usually difficult to sweep or absorb. The permanent magnet system with magnetic field is located in a mobile, stable housing made ​​of stainless steel sheet. The wheels are not lateral but arranged behind the housing, which means, corners can be cleaned easier. The height is adjustable.   Wheels can also be adjusted for uneven terrain. All housing parts are made ​​of stainless steel, the machine is maintenance free and also suitable for outdoor work. Via the pedal, the magnetic field is switched off and the collected particles fall down from the machine. These devices are used in metal processing plants, on construction sites and in recycling.

 

MAGNETIC ATTACHMENT FOR FORK LIFTS

 

fork lift magnetjpg        floor fork lift          Sammelmagnet unten Kopie

 

 

TERRAIN CLEANING MAGNET

 

   floor magneticmagnetGRM XL magnet forklift

 

The terrain cleaning magnets are used to clean open-air site, traffic areas and large-scale industrial buildings from metal parts lying around.  Take dangerous items such as shavings, nails, screws, stamping parts and so on, thus protecting your employees and vehicles.

The magnets are made of a super strong neodymium magnet system, which is built, extremely stable, in a steel case with stainless steel base plate. They are simply added to the forklift fork and out across the floor. The taken parts can then be resolved from the magnet by moving the shift lever.  So metal waste can be dropped directly on a container or tank.

magnetic clutch

 

Magnetic Grip (Metal plate drags)

Magnetic metal plate drags are used as a flexible attachable handle on steel parts and sheets. They are simply placed in the desired location and released mechanically again.  Ideal for solid and rolled sheet metal parts,   Hand magnets are especially recommended on sheet metal parts such as laser cutting, which can be recorded poorly or have sharp edges, quickly implement by hand. The magnets are used by lateral tilting of the workpiece.


MAGNETIC LIFTING EQUIPMENT

Magnetic Lifting Equipment is also available please. enquire.

 

THE MAGNETIC SEVEN PACKAGE 

The magnetic seven pack.  Our favourite magnetic tools sold together in one pack.  One magnetic swarf/chip collector, one flexible magnetic pick up tool, one magnetic rake, one magnetic telescopic lightweight telescopic pick up tool, one magnetic pick up stick, one small lightweight magnetic sweeper and one magnetic multifunction magnetic retrieval tool. See details below A-G.

 

 

(A) One Magnetic Swarf Chip Collector

magnetic pick up stick     mag swarf 0   swarf1extended 2swarf 3

This  is used for the rapid collection of shavings and other metal parts, for cleaning the workplace, the machine or for the collection of metal parts from waste or ash. The collected metal parts are removed by pulling the rear release button.

 

 

(B) One Flexible Pick-up Tool

 

 

   flexible retrieval tool    MAG RETRIEVAL TORCH CLAW

 Semi-rigid, bendable pick-up tool, ideal for retrieving difficult to reach objects.

 

(C) One Magnetic Rake

 

MAG RAKE

Protects grassed areas, sand, gravel, soil from potentially dangerous ferrous item

Robust construction

Telescopic handle

Quick release mechanism of magnet

 

(D) One Telescopic Magnetic Pick-up Tool (also may be used as a presentation pointer)

pickup extend        screws pick up   retrieve c    pointer

Powerful neodymium iron boron magnets are used to ensure maximum pull from a small magnetic.  Ideal for retrieving ferrous objects that are out of reach.  May also be used as a presentation pointer!

 

(E) One Magnetic Pick up stick

magnetic pick up stick   mag pole

Multifunction lightweight  telescopic magnetic retrieval tool

 

(F) One Small Lightweight Magnetic Sweeper

   med sweeper 1       SWEEPER SCREWS       sweeper j crop                                       

                    mag sweeper pav C             sweeper crop c

 

Small magnetic sweeper for collecting metal particles from floors.  Lightweight and can  be quickly and easily used or transported.

 

(G) MULTIFUNCTION LIGHT DUTY TELESCOPIC MAGNETIC      RETRIEVAL TOOL WITH TORCH AND INSPECTION MIRROR


Multifunction light duty telescopic magnetic retrieval tool with torch and inspection mirror.  Flexible head ideal for hard to reach places. Inspection mirror ideal in confined spaces

 

telescopic magnetic mirror1

 

Please send your enquiry via our contact page and we will be happy to assist you with your enquiry regarding magnetic swarf removing equipment at Katexim Europe. 

Please click here to go to the contact form
  

please click on the photographs to enlarge

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Please click here to go to the  --contact enquiry form

 

Photographs and videos shown and descriptions  are to
give an approximate idea of the products, and should not be thought or seen as
the actual  items for sale. They shall not form any part of a Contract or have
any contractual force

Metal Swarf  Prepartion  chip crushers, swarf shredding machines, chip recycling systems, centrifuge, cleaning and drying, oil separation, and filtration equipment.  Large or small systems to suit your requirements.   Also  available are compacting briquetting machines to keep swarf tidy for removal and packing the swarf.

please click on the photographs to enlarge

Cost-effective aluminium-processing

High-efficient processing plants for recycling of aluminium for the melting process.  Increase the economic efficiency of the material-recirculation with lowest melting loss.

Cost-effective plants are already in operation in large foundries and can be combined with the furnaces of different manufacturers.

Complete plants for aluminium chip recycling

High-quality aluminium with lowest melting loss

The plant will be fed by forklift or automatic hoisting and tipping unit for small quantities, but also with shovel dozer and chip bunker in case of large quantities. The entire process goes automatically. The main component

of the chip processing is the shredder , which was developed specifically for aluminium and prepares chips always with the same size with lowest rate of fine particles for the further processing. A centrifuge, which is

easy to maintain and wear-resistant, now dries the chips to a minimal residual moisture. The centrifuged coolant can be reused after the processing by a filter.

Through different steps the chips are transported to a large volume chip bunker, which stores the chips. Transported by a screw conveyor with an exactly dosed material stream, the chips are fully automatically conveyed to the furnaces.

High-quality aluminium is the result of this process. Very suitable for wheels, pistons, engine-blocks

complete plants for aluminium chip recucling

SINGLE SHAFT CHIP CUTTERS

Cutters: 9 exchangeable ten-tooth, four tooth, also combinable depending on the volume of chips.

Application: Breaking up of steel chips, aluminium chips, non ferrous metals

Pumpable or transportable by suction

single shaft chip crusher  crop      scraper

 

BREAKING UP CHIPS

For breaking up steel chips, aluminium chips, non-ferrous metals.  The granulate can be pumped or moved by suction.  The size reduction of the chips is imperative for transportation in pipe systems.  ARP chip cutting unit systems with a chip chamber screen ensure a uniform pumpable chip quality.

In conjunction with drying, breaking-up considerably increases market value of the chips.

The cutting unit is protected against overloads and over-sized pieces by a specific control system.

 

DOUBLE SHAFT CHIP CRUSHER

 Cutters: 16 exchangeable nine-tooth janus-faced cutters+ 2 toothless discs

Application: breaking up of steel chips, aluminium chips, non-ferrous metals

Pumpable or transportable by suction 

Punched screen plates with various hole diameters are available, in order to obtain the desired chip quality. If the size of the chip after the crusher is not relevant, scrapers can also be used instead of the punched screen plate.

DOUBLE SHAFT CHIP CRUSHER 

Cutters: 18 exchangeable ten-tooth or four-tooth janus-faced cutters

Application: breaking up of steel chips, aluminium chips, non-ferrous metals

Pumpable or transportable by suction 

Punched screen plates with various hole diameters are available, in order to obtain  the desired chip quality.  If the size of the chip after the crusher is not relevant, scrapers can also be used instead of the punched screen plate.

DOUBLE SHAFT CHIP CRUSHER

Cutters: 22 exchangeable ten-tooth janus-faced cutters or four-tooth cutters + 2 toothless discs

Application: breaking up of steel chips, aluminium chips, non-ferrous metals

Pumpable or transportable by suction

Punched screen plates with various hole diameters

are available, in order to obtain the desired chip quality.

If the size of the chip after the crusher is not relevant, scrapers can also be used instead of the punched screen plate.

CHIP DISPOSAL AND RECYCLING SYSTEM

Complete chip disposal concepts as well as environmental technology.

One product area consists of chip disposal systems in the form of above-floor pumping systems and vacuum extraction systems, chip processing systems for size-reduction, centrifuging and transportation as well as the new and innovative chip silo technology.

The second area is made up of machines for the size reduction of waste, recycling plants, granulating plants, plants for food processing and the processing of paper, plastics and textiles.

These chip disposal systems are installed throughout the world in many types of industries that demand a quality product and are cost conscious.  In turn they can benefit from an optimized price/performance ratio through maximum flexibility.  Environmentally compatible, cost-effective solutions, modification, modernization or system extension maybe developed and individual, practical designs for solving problems

 disposalstoragelorry removal

 

Chip disposal with vacuum technology

In the case of dry above-floor chip disposal using vacuum extraction systems, coarsely broken-up chips are transported above-floor via a vacuum pipe system and fed to a central processing unit.

The central electric box contains all the switching and control elements necessary for the trouble-free conveyance and disposal of the chips. A rotary piston blower with high functional safety and availability is used as the vacuum unit. A filter separating unit ensures that the discharged air is unpolluted.

The vacuum extraction systems are suitable for machines with self-supply or dry processing. The installations can be used in all kinds of metal-cutting production facilities and provide safe, fast and clean clearance of the chips as a result of their absolute flexibility and the extremely low space requirement of the entire pipe system.

The chips incurring in the machine tools are dosed to the pipe system either via a suction hopper or via a suction transfer lock. The chips are rapidly, safely and cleanly conveyed through the enclosed pipe system to the central unit by means of the suction air generated by the blower. The entire pipe system is especially distinguished by its unlimited flexibility. It is always possible to remove machines from the system or add new ones to it without having to carry out extensive conversion work on the pipe system

The chips and cooling lubricant reach the pumping station via a chip conveyor and a lifting pump or an overflow pipe system. Chips are pumpable below a length of approx. 25 mm (without an inclination to tangle). This property is provided in the case of most steel chips from milling, cutting or deburring machines as well as in the case of many grey cast-iron machining operations. Chips from turning or boring operations have to be broken up in most cases. Size reduction takes place in a cutting unit arranged above the pumping station. The pumpable metal chips are conveyed together with the cooling lubricant to a collecting conveyor or a filtration unit through a pipe system.

The pump installations can be used in all kinds of metal-cutting production facilities and provide safe, fast and clean clearance of the chips as a result of their flexible, innovative design and the extremely low space requirement.

disposal.1jpg   

CHIP PROCESSING AND ENVIRONMENT TECHNOLOGYC

Chip cutting unit

Depending on requirements there are chip cutting units for a great variety of materials and chip sizes. The size reduction of the chips is imperative for transportation in pipe systems.  Chip Cutting unit systems with a chip chamber screen ensure a uniform pumpable chip quality.

Centrifuging for Chip drying

For drying of steel chips and aluminium chips.  Drying increases the market value of the chips considerably.

Environmental Technology

Throughput performances of up to 3,000 kg/h are obtained with the CS machines, which can be used to break up all kinds of waste and recycling materials.  As a result of the unit assembly system the optimum machine can be offered for nearly every application. Special accessories or equipment, e.g. conveyor belts, worm conveyors, explosion-protected machines etc. are also available for the standard product range.

Individual Systems 

It is advisable to use an individual system approach based on the system products for many problem definitions.  Please contact us for further information

COMPACT CHIP RECYCING SYSTEMS

You generate chips and contaminated oil or coolant during the manufacturing process.   If you leave these ‘wastes’ as they are, these will not achieve their full value.

Chip recycling systems

Is shredding the chips and separating them from oil or coolant.  The result is clean chips which can be supplied directly into the secondary recycling process.  Therefore you can achieve a much higher price at selling.  Another benefit is the reclaim and re use of the oil or coolant and the latest environmental rules will be observed as well.

Your benefits in summary

Reclaim of oil coolant up to 10ltr out of 100kgs of chips

Shredded and clean chips

Reduced volume

Observation of environmental rules

Shortest pay back ROI

Savings in production

compact system  5b cage   4b5c

Complete Systems

complete L  systems IND   1. complete

Single shaft shredder for breaking up aluminium and copper chips

Advantages which convince:

Drive and shredding mechanism electronically monitored and protected against

overloading. Excellent shredding quality Hydraulic pressurizing mechanism

guarantees constantly high throughput, even with „woolly“ chips (snarl chips)

Extremely easy to maintain as a result of the hinged hopper

Easily exchangeable cutting inserts Two counter cutters with replaceable inserts

Uniform size of the shredded material through an integrated screen

Also suitable for shredding plastic packaging, printed circuit boards and similar

Long life of the replaceable inserts

Easy to maintain as a result of the hinged hopper

Operating reliability is ensured by a series of innovations.

For example: The pendulum-type pressurizing mechanism prevents hang-up of the material. This means: no congestion in the machine. The machine is extremely easy to maintain as a result of the hinged hopper. Additional advantages for

the operating costs: Both the rotor and the counter cutters are equipped

with replaceable inserts. Only the worn inserts are exchanged, as required.

singles shaft shredder

Function description:

The bulk material is automatically drawn in and shredded through the rotary motion of the rotor in conjunction with the hydraulic pressurizing mechanism. A screen under the rotor determines the granulate size. A number of screens are available in various sizes and materials depending on the profile of requirements.

Individual Solutions  

individual spiral        5d        6. spin

 

Standard Crushing Machines

 STANDARD CRUSHER

 

MICRO FILTERS AND MOBILE OR STATIONARY FILTERS

 

MICROjpg           filterjpg       OIL FILTRATION    FILTRATION

PLEASE ALSO ENQUIRE ABOUT STANDARD COMPACT CRUSHING MACHINES WITH LOW MAINTENANCE  FOR CRUSHING A VARIETY OF OTHER MATERIALS.

Please complete our contact form with your details and requirements and we will be happy to assist you further with your enquiry then contact Katexim Europe Limited.

Please click here to send your enquiry via our  contact form

Swarf compacting machinery

-- COMPACT--

For more information please click here to go directly to the contact form --  contact enquiry form

Photographs and videos shown and descriptions are to give an approximate idea of the products, and should not be thought or seen as the actual items for sale. They shall not form part of the Contract or have any contractual force.

Please click here to visit our Machine Shop Showroom

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